Dense Phase Conveying Systems
In dense phase conveying systems, a variety of dry bulk materials including powders, pellets, granules, and flakes are efficiently transported through a sealed pipeline. This method utilizes compressed air to propel materials at high pressure and low velocity from a pressure vessel, traversing the pipeline to reach single or multiple destination points (feeding points). Upon arrival, the product and air are separated via a filter. Typically, abrasive, friable, or blended materials necessitate the use of a dense phase system, ensuring gentle handling throughout the delivery process.
As a leading pneumatic conveying system manufacturer, Rajdeep employs cutting-edge technology to craft top-tier dense phase conveying systems. Whether you require a comprehensive solution for bulk material handling or individual equipment components, our expertise covers all aspects. Moreover, our services extend beyond mere equipment provision; we offer comprehensive support including field service, start-up assistance, thorough material testing, and reliable spare parts supply for dense phase pneumatic conveying systems.
Salient Features:
- Use High pressure, Low volume gas & Low velocity to transfer powder or granular bulk solids.
- Specially designed Pressure vessels with valves & air control are the key components of the system
- Solid-to-air ratio ( Kg solid / Kg air) should be more than 10
- For a Dense phase pressure system conveying length can be more than 1000 meters
- These systems use Compressed Air / Gas to develop the required motive force.
- Dense phase systems are most used on that material which is Abrasive, Fragile, High-density
- Dust-Free Operation
Dense Phase Pneumatic Conveying Systems - Key Features
Dense phase conveying systems occurs when materials are conveyed with air velocities lower than those required for dilute phase over all or part of the pipeline.
Dense phase conveying systems is often referred to as non-suspension flow. In which the material is conveyed as the full bore plugs separated by air gaps.
The dense Phase conveying systems is characterized by Low velocity, High pressure & High solid-to-air ratio.
The Dense Phase Conveyor stands out as a user-friendly conveying system, boasting minimal maintenance requirements and a low installation cost. It proves particularly well-suited for applications where materials need to be transported over extensive distances and delivered to multiple feeding points with high capacity.
Operating at low velocities, the dense phase pneumatic conveyor offers the added advantage of prolonging system lifespan, particularly when handling abrasive materials. Its low conveying velocities within the pipeline contribute to reduced wear and tear, thereby minimizing the risk of breakdowns.
Furthermore, its closed-loop design effectively eliminates dust, eliminating the need for robust dust collection systems. Compared to mechanical transfer methods, dense phase conveying systems offer the flexibility to navigate more complex routes while ensuring a dust-free transfer process.
Dense Phase Conveying Systems in India
With our extensive expertise and broad experience in crafting dependable dense phase pneumatic systems, along with other offerings such as dome valve manufacturing and fly ash handling systems, we proudly stand as a premier manufacturer of dense phase conveying systems in India. Regardless of your specific requirements, we guarantee the delivery of top-notch products – be they dense phase or lean/dilute phase conveying systems – meticulously tailored to meet the exacting standards of the industry. Don’t hesitate to reach out to us today for a resilient dense-phase pneumatic conveying solution.
Applications:
Minerals:
- Lime(Calcined, Limestone, Hydrated, Quick & Burnt Lime)
- Alumina
- Sodium Sulphate
- Pulverized Coal Dust
- Sinter Dust
- Pellet/Iron Ore Dust
Food
- Wheat Sugar
- Maida
- Soya Flakes
- ESP Dust
- Bag Filter/Fabric
- Filter Dust
Paint
- Hydrated Alumina
- Titanium Dioxide(tiO2)
- Dyes
- Black oxide
- Dust Collector dust
- Nylon 66 Chips
Foundry
- Chromite
- Bentonite
- Coal Dust
- Silica Sand
- Alkali Bypass dust
- Pet Coke
- CPC, Graphite Fines
- Quartz
- Iron Oxide
- Cast/ Stock House
- Copper/Concentrate
- Chalk Powder
Plastics
- Polyster Chips
- PET Chips
- HDPE/LDPE
- Polythylene
- PTA Powder
- Zinc Dust
- Lead Dust
- Zinc Phosphate
- Urea
- Silica Flux
- Gypsum/Calcium Sulphate
Other
- Fly Ash
- Cement
- Zinc Oxide
- MgO Powder
- Glass Batch Material
- Dolomite
- Soda Ash
- Roasted Copper
- Calcium carbide
- Sodium Chloride/salt