Grain Handling and Milling
Rajdeep has earned a strong reputation as an industry leader in delivering engineered solutions for the automation of bulk solids handling.
Rajdeep boasts extensive expertise in supplying Distillery & Brewery Plants (Solid Handling).
Grain/Malt handling systems encompass facilities tasked with receiving, handling, storing, processing, and shipping bulk raw agricultural commodities like corn, wheat, oats, barley, sunflower seeds, and soybeans.
Within the grain handling business, one will find grain elevators, feed mills, flour mills, rice mills, dust pelletizing plants, dry corn mills, facilities housing soybean flaking operations, and facilities conducting dry grinding operations of soy cake.
We specialize in delivering comprehensive Grain and Malt Handling systems tailored specifically for distilleries and breweries. Our Grain handling systems encompass a range of crucial processes, including cleaning, storage, weighing, and milling.
From the initial stages of cleaning to the final milling process, our systems are meticulously designed to ensure the efficient handling of grains and malts. We prioritize precision and reliability, incorporating advanced technologies and robust equipment to streamline operations and optimize productivity.
Whether it’s managing bulk quantities of raw grains or precisely weighing and milling malts for brewing, our tailored solutions are engineered to meet the unique requirements of each client. With our expertise and dedication to excellence, we aim to enhance the efficiency and effectiveness of your distillery or brewery operations.
The main components of grain handling and milling
The Grain/Malt Handling system is primarily composed of the following sections:
- Grain/malt storing and pre-cleaning section (Mechanical/pneumatic handling).
- Grain/malt unloading from storage silo system (Mechanical/pneumatic handling).
- Grain/malt cleaning and milling system (Mechanical).
- Grain/malt flour or powder handling system (Mechanical/pneumatic handling).
The systems typically include the following equipment:
- Roots Blower
- Feed Hopper
- Conveying Pipe
- Grain/malt storage siloÂ
- Pre-cleaner chain conveyor
- De-stoner or magnetic separator
- Rotary Air-Lock Valves
- Bin Activator
- Screw Conveyor
- Dust extraction system
Advantages of grain handling and milling
Here are the advantages of a grain/malt handling system:
- Improved Efficiency: A well-designed malt handling system enhances the efficiency of your brewing operation, saving both time and money.
- Smooth Material Flow: The system ensures the smooth running of grain/malt through the entire process, minimizing interruptions and bottlenecks.
- Reduced Mechanical Damage: With proper handling mechanisms in place, there is less risk of mechanical damage to the grain/malt, preserving product integrity.
- Enhanced Productivity and Quality: Grain/malt handling systems contribute to increased productivity and higher product quality by maintaining consistent handling and processing standards.
- Reliability and Durability: These systems are designed to be reliable, durable, and user-friendly, ensuring consistent performance and longevity.
- Lower Maintenance Costs: By reducing wear and tear and minimizing the occurrence of breakdowns, grain/malt handling systems lead to reduced maintenance costs over time.
- Hygienic and Safe: Grain/malt handling systems prioritize hygiene and safety, providing a clean and secure environment for handling and processing materials, thereby meeting regulatory standards.